Microwave-Assisted Bio-Based Chemical Recycling of Fiber-Reinforced Composites from Construction and Demolition Waste

Fiber-reinforced polymer composites (FRPCs) are increasingly used in construction due to their high performance and low environmental footprint. However, their widespread adoption has raised concerns over end-of-life management, particularly under European regulations mandating high recycling rates for construction and demolition waste (CDW). This study evaluates different systems for the chemical recycling of FRPCs through microwave (MW)-assisted solvolysis using green solvents, including deep eutectic solvents (DESs) and biobased acetic acid. The process targets thermoset resin depolymerization while preserving fiber integrity, operating at reduced temperatures (≤230 °C) and lower energy demand than conventional techniques, such as pyrolysis. A systematic experimental design was applied to CDW-derived polyester composites and extended to industrial epoxy and vinyl ester composites. Among the tested solvents, glacial acetic acid + ZnCl₂ (5 wt.%), achieved the highest degradation efficiency, exceeding 94% in small-scale trials and maintaining over 78% upon upscaling. Recovered fibers showed moderate property retention, with tensile strength and elongation losses of ~30% and ~45% for infusion-based epoxy composites, while those from pultrusion-based epoxy composites exhibited 16–19% and retained similar properties to the virgin material, respectively. The method facilitates fiber recovery with limited degradation and aligns with circular economy principles through solvent reuse and minimizing environmental impact.